Stainless steel reactors are advanced process units used in the chemical, pharmaceutical, food, and cosmetics industries to enable raw materials to react under controlled conditions of specific temperature, pressure, and mixing speeds. ÖNSA Makine reactors integrate complex processes, from mixing and dissolving to emulsion formation, into a single system. Designed with high pressure and vacuum resistance, these units maximise production efficiency while preserving the molecular structure of the product.

Technical Specifications and Capacity Options

ÖNSA Makine reactor systems are manufactured specifically for each project, undergoing an engineering phase based on the thermal energy and mechanical power calculations required for your process.

Volume Range: Laboratory, pilot plant or industrial scale capacities from 100 litres to 20,000 litres.

Material Quality: Certified AISI 304 or AISI 316L grade stainless steel, exhibiting superior resistance to corrosive reactions and acidity.

Heating and Cooling: Steam, hot oil or electric resistance heating systems; jacket or half-pipe (limpet) wrapped cooling options suitable for glycol water circulation.

Mixer Groups: Anchor, Propeller, Turbine, Anchor or high-speed Emulsifier options depending on product viscosity.

Pressure Management: Ability to operate under positive pressure or mix under vacuum without air bubbles.

Insulation: High-density insulation layer with stainless steel cladding to prevent heat loss and save energy.

Automation: PLC touch panel or manual control units managing temperature, pressure, speed and timing parameters.

Industrial Advantages and Applications

Areas of Application:

•   Chemical Industry: Resin, paint, adhesive, solvent and polymer production processes.
•   Pharmaceutical Industry: Precise raw material synthesis, solution and syrup preparation.
•   Cosmetics Sector: Emulsification of creams, lotions, shampoos and personal care products.
•   Food and Dairy Products: Sauce, chocolate, flavour preparation and enzymatic reaction processes.

Advantages:

• Precise Process Control: Ensures the same high quality standards in every production batch thanks to millimetric control of heat and mixing parameters.
• Energy Efficiency: Reaches the target temperature in the shortest time and retains heat for a long time thanks to the optimised jacket design and insulation system.
• Maximum Hygiene: Eliminates the risk of contamination with its CIP (Clean in Place) compatible internal design and smooth welding.
• High Safety: It maintains operator and environmental safety at the highest level with leak-proof mechanical seal systems and safety valves.
• Modular Design: It is offered in vertical or horizontal, footed or chassis configurations according to your facility's layout plan.

Reactor Prices

Reactor prices are determined based on the reactor's volume (litres), operating pressure (bar), stainless steel grade (316/304), motor power, and the scope of heating/cooling equipment. As ÖNSA Makine, we offer these high-engineering products, which are manufactured directly by us, at factory-direct prices, enabling our industrial clients to access global quality standards with the advantage of local production.

Simply contact us to receive a price quote and determine the most suitable mixer/heater combination for your process. With our engineering expertise, we guarantee to optimise even the most complex production processes.